Texas Facility List

Laser
Punching
Forming
Machining
Welding
Paint
Hardware
Quality
Logistics

LASER SYSTEM

· Amada LCG 3015 AJ with AMS 3015 Fiber Laser with auto load & unloader: 6000 W: Faster piercing and cutting by using linear drives in all three axes. Superb cutting quality with sharp corners over the full thickness range. Cut Process Monitoring improves process time and part quality by pierce detection and by monitoring cut process.
Amada AMS 3015 attachment Designed to the meet the new demands placed on manufacturers for small lot sizes, quick turnaround, and lower part costs. AMS 3015 in conjunction with the FO 3015 laser meets these goals by automating material handling, automating setup, and automating the flow of manufacturing information.

•Amada Pulsar MP1212 Production Laser System for precision cutting of stainless steel, cold roll steel and aluminum
· Amada FO MII RI 3015, 4,000 watt, state of the art laser system for precision cutting of stainless steel up to .500” thick, aluminum up to .250” thick and hot rolled steel up to .750” thick on a 60” X 120” capacity pallet changing rack system.

· Amada’s FO 2015 NT laser 60 X 120: the Rotary Index allow to cut bowed
pipe or tubing and a significantly wider variety of tubing and pipe without the use of fixtures or collets. This Machine can process round, square, rectangle, C-channel, and angle iron. Productivity is further enhanced with the use of Dr. Abe_Tube software. Many common shapes and configurations are already pre-programmed making it very easy to fabricate tubular structures that fit together for welding.

•Amada 357 Queen 56 Station CNC turret punch press with two auto index stations, complete with FANUC Amada 04PC controls
•Amada 358 Vipros King 58 Station turret punch press with two auto index stations, complete with FANUC 04PC controls
•Amada SPH 30 with digital controls
•Amada TOGU III tool sharpener
•Sato Seiko SRL-35 30 ton punch press
•Two Amada autoloaders, MP1212 & MP1225NJ

PUNCHING

FORMING

•Amada FAB III-8025 Brake press
•Amada RG-100 Brake press
•Amada RG-100 Brake press
•Amada RG-100 Brake press
•Amada RG-50 Brake press
•Amada RG-50 Brake press
•Amada RG-80 Brake press

MACHINING

•Bridgeport vertical mill model: 12202
•Bridgeport vertical mill model: 12202
•HAAS CNC Lathe ST-20-E
•HAAS CNC Machine center VF-4-B
•HAAS CNC Machine center VF-4-C
•HAAS CNC Machine center VF-4-D
•HAAS Tool room TM-2
•Surface grinder GSG6125
•Tool mill TM-2-A

WELDING

•Mig welder 250DX
•Miller 250DX Syncrowave TIG welder - Integrated Integrated Cooler
•Miller 250DX Syncrowave TIG welder - -Integrated Cool TIG Cooled
•Miller 351 Syncrowave TIG welder
•Miller syncrowave TIG welder
•Miller TIG welder syncrowave 350LX
•Spot welder ID40ST
•Syncrowave welder 351
•TIG welder 250DX syncrowave

•Oven 8PD48934T309B P
•Paint station 1 Powder booth PB807NR
•Paint station 2 Powder booth PB807NR
•Paint station 3 Wet coat PB807NR
•Spray booth IDB-188
•Wisconsin oven EWN--812-8G
•Amada PEGA 345 Turret punch

PAINTING & SILKSCREENING

•Haeger Pnumatic pem setter model: 824-16

HARDWARE

•1 fully equipped enclosed & climate controlled inspection rooms
•12ft. Portable CMM Prime Faro Arm with pc & Solidworks
•Optical Comparator model: Baty R400 XL
•Surface Plates: A variety of plates up to 48” x 96”
•TR-200 Surface Roughness Tester
•Discuss FAI Generation Software
•UV-A/blacklights & brightlights & digital light tester
•QCBD Quality Management System online database
•Various Hand Tools (Calipers, Gauge Block Sets, Thread Gauges, Mics, Protractors, etc.)

•Phosphate Coating Thickness Lab with Mettler-Toledo MS Series precision scale & Scilogex MS-H280-Pro heated stirrer
•Starrett Altssiumu 24”
•Virtek Laser QC 2D & Optical Inspection System with SPC Software
· CMM Mitutoyo B241 and CMM Wenzel XO 107 with separate offline and online Open-DMIS programming capability
· Major inspection equipment is linked to 1Factory CPK & SPC data collection in real-time mode
· Datapaq Easytrack2 and Omega 12 channel temperature profiling equipment
· Konica-Minolta CM2600-D spherical Spectrometer with On-color Software & 555 Shade Sorting
· Micro-TRI-gloss 20°, 60° & 80°-Fe/NFe combo Gloss meter/Paint Thickness Tester
· Light Booth with multiple light sources and Positector 6000 FNS-1 Coating Thickness Tester
· Various borescopes & microscopes with camera systems

QUALITY ASSURANCE

•2000 Dodge Durango
•2001 Ford F250 Econoline Van
•2001 Ford F250 Econoline Van
•2004 GMC 350 Box Truck
•Cargo Van Econoline E-250
•Clark Fork Lift CGC30
•Daewoo G30E-3
•Diesel Truck 1996 F-800/1060/12CYL
•Ford F800 1060

LOGISTICS